ZFS drive replacement

This is a post about the robustness of zfs, and can serve as a mini how-to for people who wants to replace disks and do not have hot spare in the system.

Background

Last Monday, our local area was hit by a tremendous rainfall which caused our basement to be flooded. You can see the pictures of the flood  here. Sorry about the quality. The primary objective was to savage various floating hardware :-\

Wet hardware is also the reason fort this post. Upon entering the basement I remembered my fileserver that was standing on the floor and quickly (and heroically) dashed to its rescue.

Unfortunately the server had already taken in quite a lot of water and three of its four raid-z (raid5) disks were already ankle deep in water.

I did not manage to take any pictures at the time, but took some today in order to illustrate where the waterline was.

 

This is the inside of the case side. If you look carefully, you can see the traces after the water.

My crude drawing skills was put to the test in order to create this.

An approximation of the waterlevel

Needless to say, I was quite worried about the state of my data. I quickly removed the power plug and rushed the computer off to dry land (the living room) where a brave team consisting of my girlfriend and son; started drying the disk components after I had disassembled them – well, removed the circuit board at least.

After each disk had been dried, I carefully put them back together and tried to power them on – one by one.
Surprisingly, they all spun up, meaning that the motors were okay – yay!

Next step was to put them back into the fileserver and hope for the best.

And, to my relief, It booted! And the zpool came online! That was amazing! Apparently, nothing was lost. But just to be sure i ran a scrub on the pool.

This is the result:

  pool: pool1p0
 state: ONLINE
status: One or more devices has experienced an unrecoverable error.  An
	attempt was made to correct the error.  Applications are unaffected.
action: Determine if the device needs to be replaced, and clear the errors
	using 'zpool clear' or replace the device with 'zpool replace'.
   see: http://www.sun.com/msg/ZFS-8000-9P
 scrub scrub completed after 5h0m with 0 errors on Tue Aug  2 03:20:10 2011
config:

	NAME        STATE     READ WRITE CKSUM
	pool1p0     ONLINE       0     0     0
	  raidz1    ONLINE       0     0     0
	    ad4     ONLINE       0     0     0
	    ad6     ONLINE       0     0     0
	    ad10    ONLINE      51     0     0  1.50M repaired
	    ad12    ONLINE       0     0     0

errors: No known data errors

I consider myself a very lucky man. Only 1.5M of corruption? 3 of 4 disks partially submerged in water. Wow!

Anyway. I rushed to buy three new disks, and replaced one of them (ad10) as soon as it arrived I started replacing them, one by one.

I of course did a full rsync of the date in the storage pool to a another computer.

Replacing the disks

Upon replacing the first diske, (I chose ad10 as this was the one that was marked as bad) I got this error:

nas1:~# zpool status
state: DEGRADED
status: One or more devices has experienced an error resulting in data
	corruption.  Applications may be affected.
action: Restore the file in question if possible.  Otherwise restore the
	entire pool from backup.
   see: http://www.sun.com/msg/ZFS-8000-8A
 scrub resilver in progress for 6h22m, 86.62% done, 0h59m to go
config:

	NAME                       STATE     READ WRITE CKSUM
	pool1p0                    DEGRADED     0     0    10
	  raidz1                   DEGRADED     0     0    60
	    ad4                    ONLINE       0     0     0  194M resilvered
	    ad6                    ONLINE       0     0     0  194M resilvered
	    replacing              DEGRADED     0     0     0
	      6658299902220606505  REMOVED      0     0     0  was /dev/ad10/old
	      ad10                 ONLINE       0     0     0  353G resilvered
	    ad12                   ONLINE       0     0     0  161M resilvered

errors: Permanent errors have been detected in the following files:

        <metadata>:<0x32>

The zfs administrators guide explains that the corruption is located in the meta-object set (MOS), but does not give any hint on how to remove or replace the set. Admitted, I have not looked thoroughly into what the MOS actually is.

I put the original (faulted) ad10 disk back in, and the error went away (after a reboot).

Then I decided to try again. This time with ad4. Physical replacing the disk on the sata channel revealed this:

nas1:~# zpool status
  pool: pool1p0
 state: DEGRADED
status: One or more devices could not be used because the label is missing or
	invalid.  Sufficient replicas exist for the pool to continue
	functioning in a degraded state.
action: Replace the device using 'zpool replace'.
   see: http://www.sun.com/msg/ZFS-8000-4J
 scrub: none requested
config:

	NAME                     STATE     READ WRITE CKSUM
	pool1p0                  DEGRADED     0     0     0
	  raidz1                 DEGRADED     0     0     0
	    2439714831674233987  UNAVAIL      0    32     0  was /dev/ad4
	    ad6                  ONLINE       0     0     0
	    ad10                 ONLINE       0     0     0
	    ad12                 ONLINE       0     0     0

errors: No known data errors

Okay, then the replacement.

nas1:~# zpool replace pool1p0 2439714831674233987 /dev/ad4

… And the resilvering started. The eta eventually settled at ~5:00 but took about 7,5 hours – which was probably caused by the relative slow Atom processor, being the bottleneck.

nas1:~# zpool status
  pool: pool1p0
 state: DEGRADED
status: One or more devices is currently being resilvered.  The pool will
	continue to function, possibly in a degraded state.
action: Wait for the resilver to complete.
 scrub: resilver in progress for 0h0m, 0.00% done, 708h0m to go
config:

	NAME                       STATE     READ WRITE CKSUM
	pool1p0                    DEGRADED     0     0     0
	  raidz1                   DEGRADED     0     0     0
	    replacing              DEGRADED     0     0     0
	      2439714831674233987  REMOVED      0     0     0  was /dev/ad4/old
	      ad4                  ONLINE       0     0     0  2.30M resilvered
	    ad6                    ONLINE       0     0     0  1.53M resilvered
	    ad10                   ONLINE       0     0     0  1.52M resilvered
	    ad12                   ONLINE       0     0     0  1.38M resilvered

errors: No known data errors

The resilvering revealed a total of 4 corrupted files, which I could replace from backup.

However, this lead me to the next challenge:

Clearing errors, and merging replacement disks

I could get rid of the errors, effectively leaving the zpool in a permanent degraded state. Every document I could dust up lead me to conclusion that I should remove the files – which I did, and then run zfs clean on the pool to clear the errors.

The solution was to reboot after I had removed the files, and let it resilver again. This worked and let me to believe that I could have simply done a clean and thena scrub to verify the consistency of the data.

After this, I could repeat the somewhat lengthy process for the next disk.

Summery

In total I have had ~10 minutes downtime, caused by replacing the disks.
Plus of course a couple of hours downtime while the server dried. This is, in my opinion, very impressive. Another vote for zfs, or +1 on google+ :-)

I have actually found this zfs recovery exercise very enlightening. It is something you usually do not get to do under such “relaxed” circumstances as I had been privileged with.

Update: The new disks does not support temperature polling, apparently Western Digital has removed the feature.

screenshot
Only the remaining "old" disk now support temperature monitoring

4 Responses

  1. Quick question, what kind of hard drives were you using? Very interested because they were submerged! Glad everything came out ok!!

    Thank you!

    1. Hi Chris

      I am using Western Digital WD20EARS. Its the Green line series. They are low-noise, low in power consumption and – best of all, cheap :-)
      The new drives I (60MVWB0 apposed to 00MVWB0) put in does not support temperature readings in the FreeNAS webinterface though :-\

      Best
      Kim

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